Effect of salt water on friction properties and microstructure analysis of UHMWPE
MA Xihe1, WANG Zhenhua1*, HE Qiang2, LI Wenhao1, ZHANG Yong2
1. College of Water and Architectural Engineering, Shihezi University, Shihezi, Xinjiang 832000, China; 2. School of Mechanical Engineering, Anyang Institute of Technology, Anyang, Henan 455000, China
Abstract:In order to study the friction performance and the micro dynamics of ultra-high molecular weight polyethylene(UHMWPE)pipe in the salt water transport process, we applied the CFT-I material surface performance comprehensive test instrument to the rotating friction on UHMWPE material specimen under three different conditions of dry friction, water lubrication and salt water lubrication. Then we analyzed the regularity of the influence on the properties of UHMWPE friction and wear particles in the process of the salt water lubrication and the microscopic movement form by the scanning electron microscope and surface contourgraph under variable factors such as the speed of 500 r/min, load of 50 N, lasting for 25 min; the speed of 500 r/min, lasting for 10 min and the load of 30 N, 50 N, 70 N, 90 N and 110 N; load of 50 N, lasting for 10 min, and the speed of 300 r/min, 500 r/min, 700 r/min, 900 r/min and 1100 r/min. Results showed that UHMWPE wear mechanisms are mainly abrasive wear under the salt water lubrication, the friction coefficient and wear quantity in salty lubrication are minimal compared with those under the dry friction and water lubrication, and the friction coefficient increased first and then decreased with the increase of load and speed, presenting downtrend with the time extension. Salt water lubricant in the friction process can form strong antifriction performance of lubricant film as well as salt water crystallization particles which play the ball role, which can reduce the UHMWPE wear in salt water delivery, this paper made a theoretical basis for the application of UHMWPE in salt water environment.
马习贺,王振华*,何强,李文昊,张勇. 咸水对UHMWPE材料摩擦性能影响及微观分析[J]. 排灌机械工程学报, 2019, 37(10): 875-881.
MA Xihe, WANG Zhenhua*, HE Qiang, LI Wenhao, ZHANG Yong. Effect of salt water on friction properties and microstructure analysis of UHMWPE. Journal of Drainage and Irrigation Machinery Engin, 2019, 37(10): 875-881.
[1]TEDESCHI A, DELL A R. Effects of irrigation with saline waters, at different concentrations, on soil physical and chemical characteristics[J]. Agricultural water management, 2005, 77(1-3):308-322.[2]PARANYCHIANAKIS N V, CHARTZOULAKIS K S. Irrigation of Mediterranean crops with saline water: from physiology to management practices[J]. Agriculture ecosystems & environment, 2005, 106(2/3): 171-187.[3]MURTAZA G, GHAFOOR A, QADIR M. Irrigation and soil management strategies for using saline-sodic water in a cotton-wheat rotation[J]. Agricultural water mana-gement, 2006, 81(1-2):98-114.[4]ATTILA Y, ÇIGDEM I S, METIN S, et al. Saline water irrigation of quinoa(chenopodium quinoa)under mediterranean conditions[J]. Crop & pasture science, 2015, 66(10):1-11.[5]KARLBERG L, ROCKSTRÖM J, ANNANDALE J G, et al. Low-cost drip irrigation—a suitable technology for southern Africa: An example with tomatoes using saline irrigation water[J]. Agricultural water management, 2007, 89(1/2): 59-70.[6]SCHAACK J M. USBR canal lining experience[J]. Irrigation & drainage systems, 1986, 1(1):93-99.[7]黄安平,朱博超,贾军纪,等. 超高分子量聚乙烯的研发及应用[J]. 高分子通报,2012(4):127-132. HUANG Anping, ZHU Bochao, JIA Junji, et al. Resea-rch progress and application of ultra high molecular weight polyethylene[J]. Chinese polymer bulletin, 2012(4):127-132.(in Chinese)[8]黄式流. 超高分子量聚乙烯管在长洲水利枢纽的应用[J]. 红水河, 2017(2):108-111. HUANG Shiliu. The application of ultra-high molecular weight polyethylene pipe in changzhou hydro-complex [J]. Hong shui river, 2017(2):108-111.(in Chinese)[9]董从林,白秀琴,严新平,等. 海洋环境下的材料摩擦学研究进展与展望[J]. 摩擦学学报,2013(3):311-320. DONG Conglin, BAI Xiuqin, YAN Xinping, et al. Research status and advances on tribological study of materials under ocean environment[J].Tribology,2013(3):311-320.(in Chinese)[10]陈君,阎逢元,王建章. 海水环境下TC4钛合金腐蚀磨损性能的研究[J]. 摩擦学学报, 2012,32(1):1-6. CHEN Jun, YAN Fengyuan, WANG Jianzhang. Corro-sion wear properties of TC4 titanium alloy in artificial seawater [J]. Tribology, 2012, 32(1): 1-6.(in Chinese)[11]WANG J Z, CHEN J, CHEN B B, et al. Wear beha-viors and wear mechanisms of several alloys under simulated deep-sea environment covering seawater hydro-static pressure [J]. Tribology International, 2012,56: 38-46.[12]文怀兴,孙建建,陈威. 海洋环境下关键摩擦副材料的摩擦学研究现状与展望[J]. 材料导报,2016(15):85-91,112. WEN Huaixing, SUN Jianjian, CHEN Wei. Tribological study of the key friction pairs materials under seawater: status quo and prospects[J]. Materials review, 2016(15):85-91,112.(in Chinese)[13]庞文超,倪自丰,赵永武,等. UHMWPE 在空气、去离子水及海水中的摩擦特性[J]. 塑料,2014,43(5): 65. PANG Wenchao, NI Zifeng, ZHAO Yongwu, et al. Tribological property of UHMWPE material under air or deionized water or sea water environment [J].Plastics, 2014, 43(5): 65.(in Chinese)[14]SCHNEIDER. Rubber bearings design and research [C]//Presented at the Naval Ship Maintenance and Modernization Symposium. Philadelphia, USA:[s.n.], 1998: 20-27.[15]胡永乐. 超高分子量聚乙烯复合摩擦学材料的研制及其性能研究[D].兰州:兰州大学,2011.[16]江泽琦, 方建华, 陈飞,等. 摩擦电物理和摩擦电化学机理的研究进展[J]. 摩擦学学报, 2017, 37(5):695-706. JIANG Zeqi, FANG Jianhua, CHEN Fei, et al. Research progress on tribo-electrophysical and tribo-electrochemical mechanisms[J].Tribology, 2017, 37(5):695-706.(in Chinese)[17]马天,张涛,高鹏刚,等. 纳米二硫化钨增强超高分子量聚乙烯新型防弹材料的制备及性能[J].科学通报,2012,57(34): 3329-3333. MA Tian, ZHANG Tao, GAO Penggang, et al. Syn-thesis and properties of ultra-high molecular weight polyethylene/WS2 nanoparticle fiber for bulletproof materials[J]. Chinese science bulletin, 2012, 57(34): 3329-3333.(in Chinese)[18]石国军,袁月,李翠,等. 玻璃微珠增强超高分子量聚乙烯的耐磨耐热性能研究[J]. 摩擦学学报,2015,35(6):714-723. SHI Guojun, YUAN Yue, LI Cui, et al. Wear and heat-resistant performances of ultra high molecular weight polyethylene composites reinforced by glass beads[J]. Tribology, 2015,35(6):714-723.(in Chinese)[19]董淑强,刘春林,刘杰,等. 碳化硅对超高分子量聚乙烯摩擦磨损及力学性能的影响[J]. 高分子材料科学与工程,2015,31(7):69-74. DONG Shuqiang, LIU Chunlin, LIU Jie, et al. Effect of silicon carbideon wear and mechanical properties of ultrahigh molecular weight polyethylene[J]. Polymeric materials science and engineering, 2015,31(7):69-74.(in Chinese)