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Development and test of high-speed aerosol disinfection machine by deep rotary tillage method |
School of Agricultural Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, China |
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Abstract To overcome the influence of soil bacteria on crop growth, the combined operation method of deep rotary tillage and soil disinfection was put forward, and the prototype was developed and manufactured. The transmission system of the machine was designed. Bevel gears were used for reversing transmission, and seven cylindrical spur gears were arranged in herringbone shape with included angle of 15° to the horizontal. For the design of disinfection structure, the medicine tube was connected from the top of hollow knife shaft, and the medicine night was diffused to the deep soil layer by the rotation of knife shaft. The surface spraying rod was provided for applying medicine on the soil surface. To solve the problems of high power consumption and traction resistance of deep rotary tillage, the mixed factors and mixed horizontal uniform design table of U8(82×42) and LS-DYNA were selected to carry out virtual simulation test on the soil cutting process of vertical rotary tillage with single cutter. The rotating speed of cutter was taken with 8 values at intervals of 100 r·min-1 from 100 r·min-1, and the moving speed was taken with 8 values at intervals of 0.1 m·s-1 from 0.1 m·s-1. The blades were curved, rectangular, triangular and twisted shapes, respectively. The arrangement of rotary tillage blades was four pairs of adjacent blades with helical angles of 90° and 60°, and three pairs of adjacent blades with helical angles of 90° and 60°, which were four levels in total. According to the results of virtual simulation test, the data of cutter roller running resistance and cutter roller cutting torque are obtained. When the curved rotary blades are selected for the arrangement of three pairs of rotary blades with the helix angle of two adjacent blades on the same helix of 90°, the cutting torque of the cutter roller is the smallest, and the movement speed of the cutter roller has little influence on the torque. The field test results show that the maximum tillage depth of the prototype is 320 mm with the stability coefficient of tillage depth of 94.484% and the uniformity of disinfection of 92.554%, while the uniformity of traditional artificial surface application is only 72.546%. The proposed prototype can meet the requirements of deep tillage and disinfection of soil.
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